Feature
● Integrated Crimping, Twisting & Tinning
Combines wire cutting, stripping, single-end terminal crimping, conductor twisting, and tinning into one continuous production workflow.
● Mitsubishi Servo Precision Control
The Mitsubishi servo system works with Taiwan Hiwin linear guides and ball screws to deliver accurate positioning and stable processing quality.
● Premium Industrial Components
Equipped with SMC cylinders, an SMC air detector, and an Omron temperature controller for reliable long-term operation.
● High-Speed Wire Harness Production
Processes up to 1,200 pieces per hour, helping improve efficiency for precision wire harness manufacturing.
● Intelligent Detection & Flexible Tooling
Built-in detection monitors wire run-out, low air pressure, and terminal errors, while optional 30mm or 40mm applicators provide flexible tooling options.
Application Range
The EW-22G+T is designed for manufacturers requiring automatic wire crimping, twisting, and tinning for precision wire harness production and electrical assembly.
● Wire Harness Manufacturing: Processes automotive, appliance, and industrial harnesses requiring terminal crimping with conductor twisting and tinning.
● Consumer Electronics Production: Suitable for USB cables, charging cables, and electronic wiring that require precise conductor preparation.
● Communication Cable Assembly: Produces communication wires with consistent stripping, twisting, and tinning quality.
● Industrial Control Equipment: Prepares wires for PLC cabinets, automation equipment, and electrical control systems.
● OEM Wire Processing: Supports repeat production of customized wire assemblies with servo-controlled positioning and rapid applicator changes.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).