Feature
● High-Speed 20,000 Hz Force Sampling: Captures up to 20,000 data points per second, delivering high-resolution force curve rendering to detect tiny structural variations in terminal crimps.
● 4-Way Precision Evaluation Algorithms (Peak / Area / SC / Shift): Analyzes peak force, curve area, shape deviation (SC), and timing shift to identify missing strands, incorrect wire gauges, insulation in wire barrels, and uneven terminal hardness.
● Flexible 1CH / 2CH Dual Channel Support: Configurable for single-station benchtop presses or dual-head automatic wire processing machines.
● Universal Crimp Press & Sensor Compatibility: Connects seamlessly to all brands of crimping machines with flexible piezo sensor mounting options (Side Mount, Bottom Mount, Top Mount).
● Instant Relay Interlock Output: Sends immediate OK / Not OK relay or pulse signals to lock the machine or activate rejection mechanisms upon detecting a defective crimp.
● Complete PC Traceability & Parameters Import/Export: Dedicated PC application saves all historical crimp waveforms and data for quality auditing, allowing quick parameter recipe backups via USB.
Application Range
● Automotive Wire Harness Production: 100% inline force verification for critical safety wiring, ABS control leads, and airbag harness terminals.
● High-Precision Industrial Wiring: Quality monitoring for ring terminals, spade connectors, and pin contacts in power distribution panels.
● Home Appliance & HVAC Electronics: Benchtop and automatic crimp quality control for power supply cords and internal control board wiring.
● Medical & Aerospace Assemblies: High-traceability wire processing requiring total data logging and zero-defect crimp validation.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).