Feature
● High-Speed Multi-Process Yield
Replaces tedious manual assembly by integrating cutting, stripping, weather seal insertion, and soldering into one seamless flow, delivering an impressive output of 1800 to 2500 pieces/hour (based on 100mm wire length).
● Micro-Fine to Medium Gauge Flexibility
Engineered to handle a broad processing range from delicate AWG 28 electronics wires up to AWG 16 automotive-grade cables, adapting swiftly to diverse factory requirements.
● Ultra-Precise Seal Positioning & Inspection
The high-speed pneumatic insertion mechanism seats the rubber plug in less than 0.5 seconds with absolute depth consistency. Built-in fiber-optic sensors achieve 100% real-time checking to prevent missing or reversed seals.
● ±0.2mm Industrial Cutting Precision
Driven by a high-torque stepping motor, the machine maintains a rigid cutting tolerance of within ±(0.2 + 0.002 * L) mm (L = cutting length), ensuring perfect geometric consistency for downstream terminal assembly.
● 450°C RoHS Titanium Solder Pot
Features a 90-degree vertical dipping mechanism paired with a corrosion-resistant titanium alloy solder pot that handles temperatures up to 450°C. Fully compatible with eco-friendly lead-free tin to meet strict RoHS and WEEE environmental laws.
● Energy-Efficient & Compact Layout
Operates on standard AC220V / 50Hz power with a highly efficient 2000W consumption. Designed with a optimized footprint requiring less than 4m² of workspace, requiring standard factory air pressure of 0.5 - 0.6 MPa.
Application Range
The integration of weather seal insertion and precision tinning makes this machine the standard choice for automated lines running strict environmental sealing protocols:
● Automotive Engine & Sensor Wiring: Mass production of IP67/IP69K-rated wire harnesses for automotive oxygen sensors, door locks, and mirror assemblies (highly demanded by Tier 1 plants in Mexico and Germany).
● Outdoor LED Lighting & Drivers: High-volume processing of heavy-duty outdoor lighting cables, ensuring the rubber seal is perfectly seated to prevent moisture ingress.
● Marine & Industrial Electronics: Prepares rugged, corrosion-resistant tinned wire leads with pre-installed weather seals for marine control boxes and power supplies.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).