Feature
● All-Round Heavy Processing (2.5-120 mm²): Efficiently processes heavy single-core, multi-core, and flat cables up to 120 mm² with a maximum guide tube diameter of 27 mm. It easily handles full stripping, half stripping, and complex middle-splitting/stripping of up to 50 segments in one continuous cycle.
● High Precision & Ultra-Low Scrap Rate: Achieves tight cutting tolerances of ≤0.002*L (where L represents cutting length) for lengths up to 99999.9 mm. It delivers generous front-end half-stripping up to 1000 mm and rear-end half-stripping up to 500 mm to minimize material waste.
● Mark-Free 24-Wheel Belt Drive: Utilizes an advanced 24-wheel belt feeding system with pneumatically pressurized height controls to prevent any surface indentation on delicate insulation. This high-traction belt design extends the system life expectancy by 2 times compared to traditional metal rollers.
● Industrial-Grade Cutting Durability: Powered by robust blades made of imported high-speed steel (HSS) driven by a high-torque servo motor. It processes up to 2000 pieces per hour under a standard 0.5 to 0.8 MPa air connection.
● Smart Touch HMI & Future-Ready Expansion: Features an intuitive 7-inch color touch screen for quick digital adjustments of roller pressure and stripping configurations. The modular design easily integrates with MES systems, IoT networking, inkjet coding printers, and robotic wire take-up units.
Application Range
The EW-05H+M is built for high-demand, heavy-gauge wire processing sectors:
● New Energy Vehicle (EV) Wire Harnesses: Stripping thick high-voltage battery connection cables and charging gun lines.
● Industrial Power Cabinets & Grid Control: Preparing heavy-gauge copper grounding lines, busbars, and distribution connections.
● Photovoltaic (PV) & Wind Energy: Cutting and stripping tough, weather-resistant double-insulated outdoor solar cables.
● Heavy Machine Manufacturing: Processing heavy multi-core control cables and flat cables requiring clean, mid-span jacket removal for branching.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).