Feature
● Advanced Servo Electric Drive Architecture: Replaces hydraulic pumps with high-torque servo motors, eliminating oil leaks, reducing energy consumption, and providing consistent, repeatable crimp force.
● Massive Crimping Force Range (200 kN to 600 kN): Offered in 20T (200 kN), 40T (400 kN), and 60T (600 kN) models to easily compress large copper and aluminum lugs onto heavy conductors.
● Integrated Crimping Force Monitor (CFM): Continuously checks force curves during every cycle to detect missing strands, defective terminals, or incorrect insulation insertion, automatically stopping output on error.
● Extraordinary Cable Range (6–400 mm²): Handles diverse power cable applications from medium-duty 6 mm² leads up to massive 400 mm² high-voltage cables.
● Quick-Change Multi-Applicator Mounting: Flexible die-head platform allows fast installation and switching between various terminal applicator types to suit different lug geometries.
● Programmable PLC & Touchscreen Control: Allows precise digital parameter adjustments for stroke depth, pressure profile, and dwelling time without manual mechanical adjustments.
● Clean, Low-Maintenance Operation: Eco-friendly servo design operates with low noise levels and requires zero hydraulic oil changes or seal replacements.
Application Range
● Electric Vehicle (EV/HEV) High-Voltage Harnesses: Precision crimping of heavy battery cables, inverter leads, and charging port terminal lugs.
● Battery Energy Storage Systems (BESS): High-reliability terminal crimping for large copper busbar connections and energy storage power distribution leads.
● Rail Transit & Renewable Energy Power Cabling: Heavy-duty lug termination on wind power cables, solar array junction lines, and locomotive harnesses.
● Industrial Control & Heavy Machinery Wiring: Repeatable, high-force gas-tight crimping for high-amperage industrial power cables up to 400 mm².
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).