Feature
● Dual-End Crimping with Single-End Heat Shrink
The EW-9380 combines wire cutting, stripping, dual-end terminal crimping, and single-end heat shrink processing in one automated workflow, reducing manual handling and improving production consistency.
● Four-Wheel Synchronized Wire Feeding
The integrated four-wheel synchronized feeder maintains stable wire tension during processing, helping improve feeding accuracy and crimping consistency.
● Motion Control with Bilingual Touchscreen
The motion control system and Chinese/English touchscreen simplify parameter adjustment, shorten setup time, and make product changeovers more efficient.
● Intelligent Quality Detection
The machine continuously monitors low air pressure, wire presence, crimping errors, and wire feeding, helping reduce production defects before finished harnesses leave the machine.
● Precision Blade Adjustment
The cutting blade supports 0.01mm adjustment resolution with a maximum adjustment depth of 5.50mm, allowing precise processing across different wire specifications.
Application Range
The EW-9380 is designed for manufacturers producing wire harnesses that require dual-end terminal crimping with single-end heat shrink protection in a fully automated workflow.
● Automotive Wire Harness Manufacturing: Ideal for lighting harnesses, sensor cables, and body wiring that require heat shrink protection on one terminal end while maintaining standard crimping on the opposite end.
● New Energy Vehicle Wiring: Suitable for battery management systems, charging harnesses, and power distribution cables where selected terminal connections require additional insulation and strain relief.
● Industrial Control Panel Wiring: Processes control cables and equipment wiring that combine dual-end terminal crimping with localized heat shrink insulation for improved durability.
● Electrical Equipment Assembly: Supports automated production of internal wiring for industrial machinery, electrical cabinets, and electronic equipment requiring consistent terminal quality.
● OEM & Tier-1 Wire Harness Production: Designed for high-volume manufacturing where programmable processing, fast product changeovers, and integrated quality inspection help improve production efficiency.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).