Feature
● Automatic Loose Pin Terminal Feeding
The built-in vibratory feeder automatically delivers loose pin terminals to the crimping position, eliminating manual terminal loading and improving production efficiency.
● Complete Processing in One Cycle
Wire stripping, conductor twisting, terminal insertion, and four-point crimping are completed in one continuous workflow, reducing handling steps and improving consistency.
● Four-Point Precision Crimping
The four-point crimping structure provides uniform compression around the pin terminal, helping improve mechanical strength and electrical conductivity.
● Color Touchscreen with Recipe Storage
Operators can adjust stripping depth, twist strength, and crimping parameters through the touchscreen while storing 100 processing programs for repeat production.
● High-Speed Production
The machine processes approximately 1,000–1,300 wires per hour with a typical 2.5-second cycle time, making it suitable for medium- and high-volume connector assembly.
Application Range
The EW-5510-1 is designed for manufacturers requiring automatic loose pin terminal feeding and four-point crimping for precision connector assembly.
● Aviation Connector Assembly: Suitable for loose pin terminals used in aviation plugs and circular connectors requiring precise four-point crimping.
● Industrial Connector Manufacturing: Processes solid pin terminals used in industrial equipment, automation systems, and electrical connectors.
● Automotive Wire Harness Production: Ideal for connector terminals used in sensors, control modules, and vehicle electrical systems.
● Communication & Electronic Equipment: Supports pin terminal assembly for communication connectors, electronic devices, and control cables.
● OEM Cable Assembly: Enables repeatable production with programmable settings for manufacturers processing multiple pin terminal specifications.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).