Feature
A premium wire tinning machine must bridge the gap between high-velocity feeding and thermal stability. In high-density wire harness processing, the integration of an automatic wire soldering machine with a lead-free solder pot and titanium alloy coating ensures optimal tin dipping depth without triggering insulation melt-back. Driven by synchronized servo motors, our equipment guarantees zero-defect stranded wire twisting and tinning performance across micro-electronics and automotive circuits.
● Massive Parallel 8-Wire Throughput (Up to 11,000 pcs/h): Outfitted with an ultra-wide synchronized wire feeding track capable of running 1 to 8 lines simultaneously, dramatically multiplying output for micro-electronics jumpers.
● Micro 11 mm Ultra-Short Tinning Boundary: Overcomes traditional mechanical feeding limits to reliably execute dual-sided insulation stripping, high-uniformity twisting, and double-ended solder dipping on wires as short as 11 mm.
● Tier-1 Mitsubishi Servo & SMC Pneumatic Core: Powered by a synchronized Mitsubishi servo motor network and SMC pneumatic cylinders for micron-level linear repeatability and smooth 24/7 continuous operation.
● Titanium Solder Pot & Thermal Stability: Features a corrosion-resistant lead-free titanium alloy solder pot with precise dipping depth control to ensure total tin penetration without triggering insulation melt-back.
● OSHA-Compliant Eco Working Cell: Includes an automatic motorized solder replenishment system feeding directly into the pot, paired with an integrated high-vacuum smoke extractor that neutralizes flux fumes at the point of origin.
● Automotive Inspection Readiness: Software and hardware architecture are pre-configured to integrate optional CCD Visual Image Inspection and Crimp Force Monitoring (CFM) arrays for strict data sorting.
Application Range
● Consumer Electronics & Flat Ribbon Cable Assemblies: Micro-jumpers, PCB board-to-board connectors, and battery interconnect leads.
● Automotive Electronics & Sensor Harnesses: High-volume sensor leads, ECU jumpers, and CAN bus signal lines requiring uniform tinning.
● Home Appliance Control Wiring: Multi-lead copper jumpers for washing machines, HVAC controllers, and microwave wiring looms.
● Medical Devices & Telecommunication Jumpers: Precision micro-conductor cables demanding tight insulation tolerances and zero strand fraying.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).