Feature
● Fully Automatic Double-End Processing
The EW-801 performs wire cutting, stripping, and crimping on both wire ends in a single automated cycle, reducing manual handling and improving production efficiency.
● High-Speed Wire Harness Production
With an output of 3,000–4,500 pieces per hour, the machine is designed for continuous production while maintaining stable processing quality for AWG28–AWG12 wires.
● Universal Applicator Compatibility
The machine supports 30 mm and 40 mm applicators and is compatible with both side-feed and rear-feed open barrel terminals, providing flexibility for different terminal types.
● Programmable Operation
Operators can save processing parameters as program files, allowing fast product changeovers and reducing setup time for repeated production.
● Built-In Production Monitoring
The integrated detection system monitors wire run-out, low air pressure, and terminal errors to improve production reliability and reduce downtime.
Application Range
● Automotive Wire Harness Manufacturing: Automatic double-end terminal crimping for automotive wiring harnesses requiring consistent crimp quality and high production efficiency.
● ndustrial Control Equipment: Suitable for processing control wires, sensor cables, and internal equipment wiring used in automation systems and electrical cabinets.
● Electrical Equipment Production: Efficiently processes wires with open barrel terminals for electrical appliances, industrial equipment, and electronic assemblies.
● Communication Cable Assembly: Supports high-volume production of communication and signal cable assemblies requiring precise terminal crimping.
● Wire Harness Contract Manufacturing: Ideal for manufacturers handling multiple wire specifications with programmable production settings and fast changeovers.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).