Feature
● High Production Output (1,000 pcs/h): Automated multi-wire alignment and precision welding achieve cycle speeds several times faster than manual soldering technicians.
● Ultra-Low Defect Rate (≤ 0.3% Reject Ratio): Digital control over pressure, time, and power eliminates cold solder joints, short circuits, and human positioning errors.
● Fluxless & Spark-Free Eco-Operation: Requires no solder wire, flux, or shielding gas, creating a safe, fume-free workshop while significantly reducing consumable costs.
● Near-Zero Electrical Resistance: Delivers exceptional electrical conductivity across joints, ensuring optimal data transfer and fast-charging compliance for modern USB standards.
● Oxidized Surface Adaptability: Precision welding energy easily breaks through surface oxidation or electroplated coatings on copper/alloy wires without pre-treatment.
● Durable Industrial Build (175 kg): Built with imported wear-resistant components and compact dimensions (1100 × 750 × 1050 mm) for long-term reliability with minimal maintenance.
Application Range
● Consumer Electronics Cable Lines: Fast, automated assembly for USB-A, Micro-USB, USB Type-C, and Apple Lightning charging leads.
● Automotive USB Media Harnesses: High-reliability wire-to-connector joints for in-dash media ports, smart displays, and EV charging sockets.
● Industrial Data & Communication Cabling: Precision low-resistance terminal joining for multi-core industrial USB communication interfaces.
● High-Volume OEM Harness Assembly: Ideal replacement for manual benchtop soldering stations to eliminate solder fumes and cut labor costs.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).