Feature
● Figure-8 Stress-Free Geometry with Double Tie: Alternates loops around dual mandrels to eliminate permanent coil memory and insulation creep, ensuring AC power cords and USB cables stay kink-free upon unpacking.
● High-Speed Productivity (1,000 pcs/h): Reaches up to 1,000 pieces per hour (based on 1 m cable length with 3 turns), drastically lowering labor costs compared to manual coiling and binding.
● Wide Wire & Cable Compatibility: Processes a broad range of wire outer diameters (OD ≤ 10 mm) and lengths up to 8 meters, accommodating thin USB/audio wires up to heavy AC power cords.
● Touchscreen PLC with Built-in Statistics: Touchscreen interface enables quick adjustments for tie length, loop count, mandrel spacing, and head/tail wire lengths (0–100 mm head), with automated batch count tracking for ISO 9001 compliance.
● Fully Adjustable Mandrels & Head/Tail Control: Mandrel spacing ranges from 140 to 230 mm, allowing custom coil dimensions to fit various retail box and blister pack requirements.
Application Range
● Consumer Electronics & Accessories: Figure-8 double-tie coiling for USB-C, Lightning, HDMI, and headphone cables destined for retail retail packaging.
● Home Appliance Power Leads: High-efficiency coiling for AC/DC power cords servicing kitchen appliances, power tools, and TV displays.
● Data & Network Cable Manufacturing: Neat, non-kinking bundling for Cat5e, Cat6, and patch cord jumper lines.
● Contract Cable Assembly & Finishing: Fast recipe switching for B2B sub-contractors handling mixed-batch cable processing.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).