Feature
● Motorized Lift & Fast Loading: Integrates an automatic motorized reel lifting system and quick-lock cam mechanism. This allows a single operator to load massive cable drums up to 2500 kg effortlessly without forklift dependency.
● Smart Accumulator Speed Control: Features an active dancer-arm cable accumulator that dynamically matches the dereeling drive speed up to 250 m/min. This prevents sudden jerks and eliminates mechanical stress on heavy conductors.
● Broad Drum & Wire Compatibility: Supports wide cable diameters from 3 to 45 mm and drum outer diameters up to 1600 mm. Standard drum arbor holes of 56 to 90 mm can also be customized to fit your existing spool inventory.
● Constant Tension Synchronization: Feeds heavy wire materials under highly uniform, constant tension directly to downstream cutting systems. This prevents wire slippage inside feed rollers and guarantees micro-accurate cutting lengths.
● Heavy-Duty Industrial Build: Engineered with an ultra-stable chassis weighing up to 450 kg and driven by powerful motors up to 7.5 kW. Designed for heavy-duty, vibration-free, continuous 24/7 factory operation.
Application Range
The EW-1435 series is the standard choice for automated heavy cable handling across global supply chains:
● New Energy & Electric Vehicles (EV): Feeding thick, heavy-gauge copper battery cables and shielded charging cables to cut-and-strip stations.
● High-Voltage Power Transmission: Handling thick industrial power cables, armored electrical lines, and heavy-duty grid wiring.
● Railway & Aerospace Harnesses: Delivering constant tension payoff for highly regulated railway transit cables and aircraft control cables.
● Industrial Automation Lines: Supporting high-efficiency, multi-feed automated cable assembly lines where zero-downtime is required.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).