Feature
● Multi-Process Inline Automation: Combines wire measuring, cutting, dual-end stripping, single-end waterproof seal insertion, single-end terminal crimping, and opposite-end tin-dipping in one seamless cycle.
● Precision Automated Seal Insertion: Vibratory seal feeder loads rubber waterproof seals with exact orientation and seating depth without damaging seal ribs or wire insulation.
● High-Efficiency Throughput (2,200 pcs/h): Replaces up to four manual processing stations, achieving production speeds up to 2,200 finished leads per hour.
● Rigid 2.0T / 3.0T Crimping Station: Heavy-duty cast frame press accepts standard OTP side-feed and rear-feed applicators for consistent terminal crimp height.
● Comprehensive Inline Quality Detection: Integrated sensors detect wire depletion, terminal loss, wire tangling, and low air pressure, with optional Crimp Force Monitoring (CFM) integration.
● Programmable Memory Controller: LCD control interface allows quick parameter entry for wire cut lengths (50–9,999 mm) and stripping lengths (1.5–10 mm) with job program memory storage.
Application Range
● Automotive Weather-Pack Harnesses: Single-end seal loading and terminal crimping for waterproof automotive ECU, sensor, and lighting connectors.
● Outdoor LED & Marine Wiring: Precision stripping, waterproof seal insertion, and end-tinning for weather-resistant outdoor power cables.
● Industrial Appliance & Equipment Cabling: High-volume production of single-ended terminal leads with tinned tip ends for screwless PCB terminal blocks.
● Contract Harness Bench Stations: Rapid parameter changeovers for custom automotive and industrial harness sub-assemblies.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).