Feature
● Independent Dual-Wire Feed (Mixed-Gauge Processing): Two fully independent wire entry channels feature their own dedicated feed roller sets, stripping modules, and program parameters. Enables instant joint processing of different wire cross-sections, insulation types, and stripping lengths without mechanical parameter re-linking.
● Built-in 90° Wire Rotation (Side-by-Side or Stacked Crimp): Software-selectable rotation mechanism automatically orients the stripped wire ends before entering the crimping die—placing conductors side-by-side for flat open-barrel terminals or stacked vertically (rotated 90°) for specialized automotive connector cavities.
● Six-Category Real-Time Fault Monitoring: Continuously tracks low air pressure, wire run-out, wire overload, terminal run-out, terminal overload, and crimp height errors. Triggers instant emergency stops and independent station alerts before bad parts advance.
● High-Speed Output (3,500 pcs/hour): Delivers throughput speeds matching standard single-wire double-head machines while executing dual-wire feeding, length measuring, stripping, orientation, and joint crimping in a single automated cycle (at L = 50–100 mm).
● 2.0 Ton Press & Universal OTP Applicator Interface: Powered by a heavy-duty 2.0 Ton (20 KN) crimp press compatible with standard OTP crimping applicators, offering cutting lengths from 41 mm to 99,999 mm with tight tolerances of ±(0.2 + 0.002 × L) mm.
● Optional CCD & CFM Inspection Upgrades: Expandable with an optional Crimp Force Monitor (CFM) for real-time force curve verification and a CCD visual inspection system for automated terminal crimp geometry validation.
Application Range
● Automotive Wire Harness Manufacturing: High-speed termination of dual-wire relay leads, ECU power/ground splitters, and sensor junction connections requiring stacked or side-by-side terminal orientation.
● Home Appliance & White Goods Assembly: Daisy-chained common ground wires and dual-power distribution leads for washing machines, HVAC systems, and refrigerators.
● Industrial Automation & Control Panels: Mixed-gauge joint connections (e.g., AWG 18 main power wire + AWG 22 signal tap wire) crimped directly into a single connector terminal.
● Commercial Lighting & Power Distribution: Automated twin-wire splice termination for LED drivers, junction blocks, and power supply harnesses.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).