Feature
● Dual Tonnage Options (20 KN & 40 KN): Available in compact 2-Ton (EW-5075-1) for standard signal connections and robust 4-Ton (EW-5075-2) for larger power terminal crimping.
● Optional Crimp Force Monitor (CFM) Integration: Supports add-on crimp force monitoring systems to detect deformation anomalies in real time and instantly halt bad cycles.
● Flexible Dual Stroke (30 mm / 40 mm): Easily adjusts between 30 mm and 40 mm strokes to support standard OTP applicators, mini applicators, and high-stroke custom tooling.
● Enhanced Operator Safety Enclosure: Optional transparent safety cover shields operators from hazardous pinch points during rapid foot-pedal or sensor-triggered operations.
● Optional Waste Collection & Low Power Draw: Integrated scrap paper and plastic waste collection keeps workstations clean; energy-efficient drives maintain average power consumption under 0.55 kW.
Application Range
● Automotive Wire Harnesses: High-precision crimping of ECU pins, sensor contacts, and relay wiring with full CFM verification.
● Home Appliance Wiring: Cost-effective, repeatable terminal crimping for internal appliance lead wires and power harness connectors.
● Industrial & Heavy Power Electronics: 4-Ton configuration handles large cross-section power supply cables, industrial motor terminals, and battery pack wiring.
● Consumer Electronics & Telecom: Compact 2-Ton setup for fine wire terminal crimping and micro-fit connector assemblies.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).