Feature
● All-in-One Multi-Core Automation: Replaces slow, multi-stage manual processing by automating the entire cycle—splitting, stripping, 2.0T terminal crimping, and soldering—for ribbon cables spanning from 2P to 20P.
● Flexible Configurable Processing Modes: Highly versatile architecture allows you to run double-sided terminal crimping, or choose to crimp terminals on one end while leaving the other side full/half-stripped and cleanly tinned.
● Damage-Free Automated Splitting: The precision splitting module cleanly separates the flat cable to an adjustable length of 27 to 35 mm without scoring or weakening the inner conductor jackets.
● Uniform Soldering with Zero Bridges: The integrated tinning module features a constant-temperature solder bath and precise dipping control. Every conductor is evenly coated, ensuring perfect, oxidation-free solder joints every time.
● Industrial-Grade Throughput: Built for continuous heavy duty at 550 kg, the EW-8080 can produce up to 900 completed 10P cables (L=100mm) per hour. That translates to an equivalent of up to 22,000 automated terminal strikes per hour.
Application Range
● Industrial Automation Bus Lines: Quickly fabricates the multi-pin IDC jump wires and communication ribbons used inside PLC control cabinets and power distribution systems.
● Consumer Appliance Interfaces: Delivers high-volume, reliable signal connections for washing machines, display panels, refrigerators, and smart home modules.
● Telecommunications & Servers: Automates the production of high-density internal data and power supply ribbons for rack-mounted server chassis.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).