Feature
● Automated Untwisting & Straightening: Rapidly uncoils twisted pair conductors and comb-straightens them into parallel lines in seconds, boosting operator RJ45 and terminal assembly speed by over 300%.
● Wide Cable Diameter Compatibility (AWG 18–32): Effortlessly processes fine to medium signal conductors (0.08–0.8 mm² / AWG 18–32), including Cat5, Cat5e, Cat6, Cat6A, and custom shielded data pairs.
● Adjustable 10–80 mm Untwisting Length: Features a flexible mechanical positioner that allows precise adjustment of the untwisting and straightening zone from 10 mm up to 80 mm for various connector backshells.
● Ultra-Compact Benchtop Footprint (13 kg): Lightweight 100 W desktop design (250 × 380 × 240 mm) integrates seamlessly into existing harness assembly lines with simple, low-fatigue operator activation.
Application Range
● Ethernet & Network Cable Assembly: High-speed wire pair separation for RJ45 patch cords, Cat5e, Cat6, and Cat6A network cable terminations.
● Industrial Communication Harnesses: Preparing twisted pair conductors for RS485, CAN bus, and Industrial Ethernet control lines.
● Automotive Data & Telematics Harnessing: Untwisting and straightening shielded and unshielded twisted pair (UTP/STP) leads for automotive signal modules.
● Custom Electronics & Control Cabinets: Streamlining multi-pair wire preparation for IDC connectors and screw terminal block insertions.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).