Feature
Why Vertical Design is Essential for Harness Overmolding: Unlike horizontal systems, the vertical clamping and injection mechanism utilizes gravity to hold wire inserts, terminals, and delicate electronic components perfectly stationary in the mold cavity prior to polymer injection. The 15-ton clamping force provides the ideal pressure to eliminate flash on micro-connectors while protecting sensitive inner copper cores.
● Ergonomic Vertical Design: Vertical clamping and vertical injection structure allow easy and secure manual or robotic placement of wire inserts, preventing misalignments during the overmolding process.
● Proportional Hydraulic Control: Engineered with a highly responsive, energy-efficient hydraulic system ensuring smooth mold closing, reducing component wear and operating noise.
● Multi-Stage Temperature Control: Features PID-regulated heating zones (±1°C) to perfectly process polymers like PVC, PUR, TPR, and PA without degrading the material.
● Dual-Button Safety Protocol: Requires operators to use both hands simultaneously to initiate the clamping cycle, complemented by a fast-response safety light curtain (optional) to meet global safety standards.
Application Range
● Consumer Electronics (3C): Overmolding for USB Type-C, HDMI, audio jacks, DisplayPort, and lightning charging cables.
● Automotive Sensors & Connectors: Overmolding waterproof boots, industrial Deutsch-style plugs, proximity switch assemblies, and engine bay wiring connectors.
● Medical Electronics: Precision encapsulation for patient leads, disposable probe connectors, and bio-compatible cable assemblies.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).