Feature
● Fully Automatic Double-End Cut, Strip & Crimp Cycle
The EW-8105 completes wire cutting, stripping, and terminal crimping on both wire ends simultaneously in one automated cycle — covering AWG30 to AWG18 wire at up to 3,800 pieces per hour. This double-end capability eliminates the separate single-end crimping pass (and the wire repositioning between passes) required on single-head crimping machines, halving the per-wire processing time on harness sub-assemblies that terminate at both ends.
● Universal and Mini-Style Applicator Compatibility
The electronically controlled bench-top unit accepts most universal and mini-style applicators for both side-feed and rear-feed open-barrel terminals, at 30mm or 40mm stroke. This broad applicator compatibility allows the EW-8105 to process terminal families from major connector manufacturers without custom tooling — using applicators already in service on existing production lines.
● Program File Storage for Fast Changeover
Cut length, strip length, crimp force setting, and applicator configuration are all saved to a numbered program file, recalled instantly for repeat production jobs without manual recalibration. This is particularly valuable on mixed-production harness lines switching between multiple wire and terminal combinations across a single shift.
● Built-In Detection for Wire Run-Out, Low Air Pressure & Crimp Errors
The machine continuously monitors three critical production conditions: wire run-out (stopping before an incomplete batch is produced), low air pressure (preventing under-force crimps when the compressed air supply drops below the 0.4–0.6MPa operating range), and terminal/crimp errors (flagging out-of-tolerance cycles). An optional crimping force monitor (CFM) adds per-cycle force-curve documentation for customers requiring IATF 16949-level quality traceability.
Application Range
Automotive sensor and signal wire harness sub-assembly
Fine-gauge AWG30–AWG24 sensor and signal wires terminating at both ends into connector housings are the primary application for the standard EW-8105. The double-end crimping cycle and 3,800 pcs/h throughput match the high-volume requirements of automotive Tier 1 sensor harness sub-assembly, where both wire ends typically terminate into different connector families on the same harness.
Electronics and ICT internal wiring
Wire-to-connector cable assemblies in computers, telecommunications equipment, and consumer electronics use AWG28–AWG22 wire with universal-style applicators compatible with JST, Molex, and similar connector terminal families. The EW-8105's applicator flexibility allows it to switch between these terminal types without dedicated tooling investment per connector family.
Industrial control panel and automation wiring
Medium-gauge AWG24–AWG18 control and signal wiring in PLC cabinets and automation panels benefits from the EW-8105's program file storage, allowing operators to recall pre-configured settings for each wire/terminal combination used across a panel build without re-entering parameters.
Heavier-gauge power and control wire applications (EW-8105-1)
The EW-8105-1 variant's AWG14–AWG24 range and 5.5mm OD capacity extend coverage to power feed wiring and heavier control cables in appliance, industrial equipment, and automotive body harness applications — where wire diameters exceed the standard EW-8105's practical operating range.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).