Feature
● 6-in-1 Fully Automated Workstation: Unifies wire feeding, precision cutting, dual-end stripping (0.5–20 mm), strand twisting (2–20 mm), terminal crimping (2.0T), and tin soldering (0.5–20 mm) in one seamless sequence.
● High Production Efficiency (2,100 pcs/h): Delivers output speeds from 2,000 to 2,500 pcs/hour (at L=100 mm), dramatically cutting labor overhead and eliminating inter-machine transfers.
● Flexible 3-Model Configuration: Features dedicated variants to process single wires (EW-8135: AWG 10–18), double wires (EW-8135-1: AWG 20–30), or parallel twin 2-core wires (EW-8135-2: AWG 18–30).
● High-Precision PLC & Storable Parameter Memory: Intuitive touchscreen interface allows operators to precisely set, adjust, and store stripping lengths, crimping forces, and solder tinning volumes for rapid job recall.
● Global CE, UL, FCC & RoHS Compliance: Built with RoHS-certified electrical components and engineered to meet stringent European and North American quality and safety standards.
● Integrated Fault Detection & Low Maintenance: Features real-time sensors for wire run-out, low air pressure, and crimping errors, halting operation automatically to protect equipment and prevent material scrap.
Application Range
● Parallel 2-Core Power Cables & LED Drivers: Automated processing of DC flat cables, LED power supply leads, and adapter interconnect lines.
● Consumer Electronics & Appliance Wiring: Mass production of internal jumper wires requiring terminal crimping on one end and uniform tinned leads on the other.
● Automotive Audio & Sub-System Wire Harnesses: High-speed double-core wire processing for speaker lines, low-voltage automotive sensors, and lighting sub-harnesses.
● Export-Oriented Electronics Manufacturing: Ideal for OEM/ODM facilities delivering wire assemblies that require strict CE, UL, FCC, and RoHS compliance certification.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).