Feature
● Heavy-Duty Cast Iron Frame & Low-Noise Drive: Solid cast iron structural base absorbs high-impact stroke forces, eliminating frame flex, maintaining precise shut height alignment, and lowering operational noise.
● Versatile 2T to 8T Force Selection (0–16 mm²): Four dedicated tonnage configurations (EW-5195-2T, 3T, 4T, 8T) allow precise force matching for fine signal leads up to heavy 16 mm² battery cables.
● Universal Applicator Shut-Height Adapter: Multi-standard shut-height system accepts Japanese standard applicators (119.7 mm), European standard applicators (135.78 mm), and high-tonnage stamping molds (192 mm + 10 mm).
● TopTouch Interface & Fast Calibration: Simplified digital setup interface streamlines stroke adjustment and fine-tuning, reducing calibration cycle times and setup scrap during job changeovers.
● Optional Integrated CFA / CFA+ Quality Control: Real-time Crimp Force Analyzer evaluates force-displacement curves on every stroke to automatically trigger scrap alarms for missing wire strands, unstripped insulation, or loose terminals.
Application Range
● Automotive Wire Harness Assembly: Precision crimping for open-barrel, closed-barrel, and seal terminals on engine, lighting, and sensor leads.
● Industrial Power & Battery Cabling: High-tonnage crimping up to 16 mm² for heavy power distribution panels, control cabinets, and battery leads.
● Home Appliance & Electronics Wiring: High-speed batch crimping for jumper leads, switch connectors, and internal power cabling.
● Contract Harness Manufacturing: Multi-application production environment requiring quick changeovers between Japanese, European, and custom stamping applicators.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).