Feature
All-in-One Processing (Strip, Twist & Crimp): Seamlessly integrates wire stripping, copper wire twisting, and ferrule crimping into one automated step. The twisting function prevents loose strands, ensuring a perfect insertion into the tubular terminal every time.
High-Precision Tungsten Steel Blades: Equipped with imported tungsten steel stripping blades for exceptional durability, clean cuts, and long-term stable operation in high-volume production environments.
Wide Wire Size Compatibility: Highly versatile design supporting a broad range of cross-sections (ranging from 0.14mm² to 16mm², depending on the specific tooling setup), ideal for diverse wire harness manufacturing needs.
Intelligent Fault Detection: Features a built-in automated sensor system that immediately triggers an alarm and halts operation if there is a lack of terminals or low air pressure, minimizing material waste and machine damage.
Global Power Compatibility: Designed for international markets, the machine supports both AC220V and 110V (50/60Hz), making it plug-and-play ready for North American, European, and Asian manufacturing facilities.
Pneumatic & Electric Drive: Combines the speed of electric motors with the heavy-duty reliability of pneumatic cylinders (Requires 0.5-0.8 MPa air pressure) for fast, consistent, and fatigue-free crimping forces.
Application Range
The EW-5515 series is engineered to meet international manufacturing standards (including CE compliance) and is widely used across various global industries requiring efficient and reliable wire termination:
Automotive Wire Harness Assembly: Perfect for high-speed processing of automotive cables, frequently utilized by Tier 1 and Tier 2 suppliers in manufacturing hubs across Mexico, Eastern Europe, and Southeast Asia.
Industrial Control Panels & Switchgears: Ensures secure, standard-compliant ferrule crimping essential for electrical cabinets, PLCs, and heavy machinery control boxes in North American and European markets.
Consumer Electronics & Home Appliances: Ideal for internal wiring of white goods, HVAC systems, and high-wattage electronic devices.
New Energy & Power Distribution: Provides stable and vibration-resistant terminal connections for solar inverters, battery packs, and EV charging station components.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).