Feature
● 3D Multi-Plane Bending (Up to 10 Programmable Steps): Rotates the wire's bend axis between steps, allowing up to 10 distinct bends across multiple spatial planes to form complex 3D shapes without secondary operations.
● 4-Roller Belt-Driven Feed System: Protects delicate wire insulation during feeding and positioning, eliminating scratch marks and jacket deformation commonly caused by traditional transfer fixtures.
● HIWIN Linear Guideway & ATmega Microcontroller Precision: High-rigidity Taiwan HIWIN linear rail combined with a stable US ATmega processor ensures repeatable position accuracy over continuous high-speed cycling.
● 500-Program Digital Recipe Storage: Stores complete processing parameters—including cut lengths, dual-end stripping lengths, bend angles, and bend lengths—for instant recall on the 7-inch touchscreen.
● Dual-End Independent Stripping Capability: Strips Side I (0–35 mm) and Side II (0–30 mm) with high precision before or during the bending sequence.
● High-Accuracy Cutting & High Production Rate: Delivers cutting length accuracy within < 0.002 * L across 0.1 to 99,999.9 mm lengths at production rates up to 600 pcs/h.
Application Range
● PCB Through-Hole & Terminal Pin Wire Forms: Precision 3D bending for multi-directional terminal pins, PCB leads, and connector contacts requiring compound exit angles.
● Electrical & Appliance Jumper Wires: Automated stripping and forming of shaped jumper leads, U-brackets with side offsets, and internal panel interconnection wires.
● Automotive & Transportation Wire Assembly: Scratch-free 3D forming of insulated vehicle grounding leads, relay box wiring, and custom-bent sensor wires (2–6 mm²).
● Spring Contacts & Specialty Wire Components: Efficient production of spring contact shapes combining coiled or bent wire sections with straight stripped ends.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).