Feature
● 5-in-1 Automated Workflow (<5 Mins): Combines cutting, grinding, 5-second corrosion cleaning, imaging, and measuring into one automated workstation.
● Japanese 30–312X Segmentless Zoom: Continuous optical magnification paired with a 5MP HD camera captures fine strand compaction and void details without changing lenses.
● Distortion-Free German Cutting Blade: German Ø110×0.5mm precision blade and 1200# grinding stage preserve true crimp geometry without heat deflection.
● Automated Quality Analysis & Reporting: Calculates conductor fill rate (%), crimp height/width, strand counts, and voids to satisfy IATF 16949 audit compliance.
Application Range
● Automotive Wire Harness Quality Control: Compliance verification of engine, body, and sensor crimp connections against USCAR-21 specifications.
● EV & New Energy High-Voltage Wiring: Cross-sectional compression and fill-rate analysis for heavy-duty power terminals up to 70 mm² (120 mm²).
● First-Piece Inspection & Tooling Setup: Fast benchtop validation during press setup to verify crimp height, width, and strand compaction before mass production runs.
● Aerospace & Telecom Electronics: Precision micro-section audits for fine-gauge wires down to 0.01 mm² under IPC/WHMA-A-620 standards.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).