Feature
● High-Force Electronic Servo Drive (30T / 50T): Direct-drive servo motor replaces messy hydraulic systems, providing instantaneous, clean crimping force up to 500 kN without oil leaks or pressure decay.
● Extreme Cable Capacity (Up to 300 mm²): Built to handle massive cross-sections, with the 30T model servicing up to 150 mm² and the 50T model easily crimping heavy battery lugs up to 300 mm².
● ±0.02 mm Crimp Height Repeatability: Driven by Omron precision sensors and Kinco digital controls, delivering tight tolerances for critical electrical pull-force and cross-section audits.
● Universal Hexagonal & Quadrilateral Applicators: Features adaptable die-holding structures that support interchangeable hexagonal or 4-sided crimping profiles for various terminal geometries.
● Heavy Steel Plate Rigid Assembly: Solid steel frame structure absorbs mechanical recoil and dampens operational vibration, extending machine service life and ensuring long-term alignment.
Application Range
● Electric Vehicle (EV) & Battery Pack Manufacturing: Heavy-gauge power wire crimping for battery packs, motor controllers, charging guns, and high-voltage junction boxes.
● Energy Storage Systems (ESS): High-repeatability crimping of heavy copper lugs and power leads for solar battery banks and grid storage cabinets.
● Industrial Power Distribution: Fast crimping of large power cables, transformer jumpers, and industrial distribution box terminals.
● Heavy Construction & Marine Equipment Harnesses: Heavy-duty wiring harness manufacturing for off-highway vehicles, marine engines, and rail transport.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).