Feature
● Full Servo Force Spectrum (10T to 50T): Five scalable models covering wire cross-sections from 2.5 mm² up to 300 mm², delivering clean, energy-efficient electric crimping force without hydraulic oil contamination.
● Closed-Loop Optical Grating Scale Sensor: Real-time position feedback loop continuously corrects ram placement during stroke, maintaining extreme crimp height repeatability within ±0.03 mm.
● Touchscreen Auto Crimp Height Adjustment: Digital height setting via touchscreen replaces manual mechanical adjustments, eliminating human setup error and drastically reducing job changeover times.
● Automated Maintenance Oil Replenishment: Built-in automatic lubrication system periodically applies lubricant to key mechanical components, ensuring long-term mechanical accuracy and low wear.
● 100% Quality Assurance with CPK & OES Testing: Validated with a 100-sample test base to guarantee statistical process control compliance and generate verifiable quality documentation for automotive and aerospace standards.
Application Range
● Automotive & EV High-Voltage Harnesses: Precision crimping for battery connections, motor controller cables, charging gun leads, and high-voltage power distribution boxes.
● Energy Storage & Solar Power Systems: High-repeatability crimping of heavy copper and aluminum battery terminals for grid storage and solar inverters.
● Heavy Equipment & Rail Transit: Industrial wiring for locomotive electrical cabinets, off-highway machinery power lines, and marine switchboards.
● Industrial Distribution Cabinets: Heavy-gauge cable terminal termination with strict CPK quality traceability requirements.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).