Feature
● Vertical Clamp & Vertical Injection Architecture: Gravity holds pre-placed wire leads, terminals, and metal inserts firmly in the lower mold during closing. Ideal layout for strain relief grommets, plug overmolding, and wire harness encapsulation.
● Low-Pressure Mold Closing Protection: Switches to a low-pressure phase during the final closing stroke before full clamping force engages. If an insert or wire is misaligned, the machine automatically halts before applying 25 tonnes of pressure—preventing mold face damage and insert crushing.
● Three-Stage Independent Thermal Profiling: 3-zone barrel and nozzle heating control provides precise temperature gradients. Prevents material burning, nozzle drool, or structural degradation when processing engineering thermoplastics like PVC, PA, ABS, and PE.
● Liftable Barrel & Nozzle Assembly: The barrel and nozzle can be lifted clear of the mold area via an integrated mechanism, allowing rapid nozzle purging, color changes, or maintenance without removing the mold tool.
Application Range
● Automotive Wire Harness Connector Overmolding: Precision molding of waterproof connectors, sensor plugs, rubber grommets, and strain relief boots onto pre-stripped wire assemblies.
● Consumer Electronics & Power Cord Manufacturing: High-speed overmolding of USB-C plugs, DC power jacks, AC line plugs, and audio connectors.
● Industrial Automation & Sensor Encapsulation: Encapsulating M8/M12 industrial connectors, proximity switch housings, and PCB relay terminals.
● Medical Equipment Cable Assemblies: Low-pressure, cleanroom-ready overmolding of medical cable strain reliefs and custom probe connectors.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).