Feature
● Solid-State Ultrasonic Joining (20 kHz / 3000W): Creates zero-resistance, gas-tight molecular bonds between copper-to-copper, aluminum-to-aluminum, or dissimilar copper-to-aluminum conductors.
● Broad Splicing Range (0.35–20 mm²): Versatile dual-range capacity accommodates fine signal leads (0.35–3 mm²) up to heavy automotive power splices (3–20 mm²).
● Smart Factory & MES Connectivity: Connects seamlessly with factory MES networks for real-time welding data tracking, automated job dispatching, and complete process traceability.
● In-Line Quality Monitoring System: Continuously tracks weld energy, time, and collapse height during every cycle to guarantee joint strength and detect out-of-tolerance wires.
● Eliminates Crimp Sleeves & Solder Flux: Saves material costs and reduces harness bundle weight by welding bare conductors directly, preventing thermal degradation and corrosion.
● Automatic Adjustment & Overload Protection: Microprocessor-controlled automatic parameter tuning shortens setup times, while overload protection guards piezoelectric transducers and welding horns.
Application Range
● Automotive Wire Harness Splicing: In-line wire-to-wire splicing and wire end knotting for door looms, dashboard harnesses, and engine bays.
● EV & New Energy Vehicle Cabling: High-reliability copper and aluminum conductor welding for battery packs, charging ports, and power distribution units.
● Relay & Sensor Assemblies: Precise, flame-free micro-welding for relay leads, fuse blocks, and multi-pin sensor junctions.
● Industrial & Home Appliance Wiring: Solderless, flux-free wire jointing for home appliances, power tools, and industrial machinery controls.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).