Feature
● 5-in-1 Complete Inline Automation: Integrates wire cutting, dual-end stripping, dual-end terminal crimping, number tube insertion, and high-resolution laser marking into one seamless production cycle.
● Inline Precision Laser Marking System: Applies clear, permanent numbers, text, or barcodes directly onto wire insulation or marker tubes, eliminating offline printing steps and ink consumable costs.
● Ductile Iron Frame & Premium Global Components: Rigid, integrally cast iron press body paired with Taiwan HIWIN precision rails/screws, AirTAC pneumatic cylinders, YSC valves, and Leadshine servo motors for long-term vibration-free stability.
● Universal Applicator Adaptability (OTP / European / JST): Standard equipped with a 30 mm stroke OTP applicator, with customizable 40 mm stroke options to accommodate European-style and JST crimping dies.
● Broad Wire & Tube Processing Range: Accommodates wire gauges from AWG 24 to AWG 10 (0.3–6.0 mm²) and inserts heat-shrinkable or identification tubes with outer diameters of 2.5–7.0 mm and lengths of 12–30 mm.
● Optional Quality Assurance Modules (CFM & CCD): Supports optional Crimping Force Monitoring (CFM) to evaluate terminal crimp heights and CCD vision systems to verify tube insertion depth and laser print clarity.
Application Range
● Electrical Control Cabinet & Switchgear Wiring: Production of tinned or crimped leads with laser-marked identification sleeves for complex DIN-rail and PLC panel wiring.
● Automotive & Commercial Vehicle Harnesses: Automated double-ended terminal crimping, marker tube insertion, and circuit marking for chassis and sensor leads.
● Aerospace & Precision Instrument Cabling: Clean, permanent laser wire marking and sleeve insertion meeting military and aerospace traceability standards.
● High-Mix Contract Harness Manufacturing: Rapid die and software changeovers for multi-spec custom wire orders requiring marked identification tubes.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).