Feature
● Multi-Process Inline Automation: Automates 2-wire parallel feeding, dual-wire joint crimping into a single terminal, single-wire crimping, and one-end plastic sheath/housing insertion in a single automated workstation.
● High Throughput Speeds (Up to 3,300 pcs/h): Replaces up to four manual processing stations, achieving up to 3,300 pcs/h for single-wire crimping and 1,500–2,000 pcs/h for double-wire joint crimping with housing insertion.
● Precision 6-Piece Cutter Group: Simultaneous cutting and double-ended stripping using a 6-blade cutter set accelerates cycle times while protecting copper conductor strands.
● Premium Drive & Transmission Hardware: Powered by Taiwan Hiwin ball screws, Dacheng linear guide rails, Leadshine servo motors, Yadac solenoids, and Japanese bearings for high torque, low noise, and continuous multi-shift durability.
● Digital Program-Controlled Setup: Wall-mounted rotary touch screen allows one-touch setup for blade incision depth and automated terminal crimp position alignment without manual mechanical adjustments.
● Comprehensive Quality & Fault Detection: Integrated inline sensors detect air pressure drops, wire presence, terminal feed errors, wire knotting, and support optional Crimp Force Monitoring (CFM).
Application Range
● Automotive Wire Harness Jumpers: High-speed processing of doubled jumper wires crimped into single terminal sockets with protective housing lock-in.
● Home Appliance & White Goods Cabling: Automated two-wire joint crimping for control board power taps and switch harness assemblies.
● Industrial Control Cabinets & Panel Wiring: Compact 2-wire to 1-terminal connector leads with protective insulation sheath insertion.
● High-Volume Contract Harness Manufacturing: Consolidates multiple manual stripping, joint crimping, and housing loading steps into a single automated workcell.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).