Feature
● Integrated Wire Processing Workflow
Combines cutting, stripping, dual-end crimping, heat shrink tube insertion, and automatic heat shrinking into a single production cycle.
● Full-Servo Precision Control
The servo screw drive system provides accurate wire positioning, stable crimping performance, and consistent processing quality during continuous production.
● High-Speed Production
Processes 1,200–1,600 pieces per hour, helping increase productivity for medium- and high-volume wire harness manufacturing.
● Fast Applicator Changeover
Supports 30mm and 40mm applicators, allowing quick product changeovers with reduced downtime.
● Intelligent Quality Detection
Built-in detection functions monitor wire run-out, low air pressure, and terminal errors, while an optional Crimp Force Monitor provides additional quality assurance.
Application Range
The EW-4545 is designed for manufacturers requiring fully automated wire cutting, stripping, crimping, and heat shrink tube processing within a single production workflow.
● Automotive Wire Harness Manufacturing: Produces sealed terminal connections for automotive wiring systems where heat shrink protection improves insulation and durability.
● Industrial Equipment Assembly: Processes control cables and equipment wiring that require reliable terminal crimping with insulated heat shrink protection.
● Electrical Appliance Production: Suitable for household appliances, power cords, and electronic assemblies requiring finished wire connections directly from the production line.
● Communication & Electronic Cables: Handles low-voltage wiring that benefits from heat shrink insulation for improved mechanical protection.
● OEM Wire Harness Production: Supports medium- and high-volume production with full-servo positioning, intelligent detection, and rapid applicator changes for multiple product types.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).