Feature
● Zero Die-Change Operations (0.5-6 mm²): Features a specialized adaptive crimping architecture that automatically accommodates the entire 0.5 to 6 mm² wire size and terminal range. This intelligent design eliminates tedious tooling changes completely, allowing operators to switch batch wires seamlessly without swapping the crimping die.
● High-Speed Servo Ball Screw Drive: Utilizes an advanced servo motor paired with a heavy-duty ball screw mechanism to actuate the compression stroke. This full-servo infrastructure ensures highly stable mechanical pressure, rapid cycle times, and an exceptional hourly throughput of 1000 to 1300 pcs./h.
● Integrated Stripping & Wire Twisting: Equipped with premium tungsten steel blades that perform precise outer sheath stripping down to 40 mm and core wire stripping from 6 to 18 mm. An integrated automated wire twisting module reorganizes loose copper strands instantly, ensuring perfect, fray-free insertion into the terminal sleeve.
● Jam-Free Track Technology: Engineered with a specialized anti-sticking feeding rail designed specifically for bulk pre-insulated particles. This geometric track keeps the loose terminals perfectly aligned during high-speed delivery, eliminating common material blockages and machine downtime.
● Heavy-Duty 4.0 kW Core Architecture: Houses a high-capacity 4.0 kW industrial power rating inside a compact, space-saving frame measuring 550 x 500 x 420 mm. The high-density steel chassis absorbs kinetic shocks completely, preserving micro-level alignment over millions of repetitive crimping cycles.
Application Range
● Automotive Control Closures: High-volume termination of pre-insulated ring, spade, or bullet terminals inside vehicle fuse boxes and dashboard harnesses.
● Industrial Switchboard & Panel Building: Preparing standard control panel wiring where multi-size ferrules and pre-insulated terminals must be applied rapidly without tooling stops.
● Power Supply & Energy Infrastructure: Processing heavy-duty multi-layer shielded wires and high-voltage connections for commercial power distribution systems.
● Consumer Appliance Wiring Harnesses: Mass-production terminal crimping for white goods, heating ventilation assemblies, and commercial refrigeration blocks.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).