Feature
● Heavy-Duty BVR Wire Optimization: Built specifically to handle tough, flexible stranded copper core BVR conductors spanning from 0.5 mm² to 6 mm². The intake guide prevents loose copper strands from splaying or buckling before entry into the terminal barrel.
● Universal OT & UT Lug Integration: Seamlessly automates the high-speed processing of ring (OT) and fork/spade (UT) heavy-duty connection lugs, converting a slow manual crimping station into an automated single-cycle assembly run.
● Sub-Millimeter Kinetic Positioning: Boasts an incredibly tight tangent and positioning error window locked between 0.1mm and 0.15mm, completely eliminating uneven strip margins, copper strand cutting, or misplaced terminal crimping sleeves.
● Industrial-Scale 1500 PCS/H Throughput: Accelerates processing velocities to yield between 1400 and 1500 completed pieces per hour, allowing lean contract manufacturing cells to meet strict corporate fulfillment timelines easily.
● Compact High-Force Benchtop Build: Packages a robust 1200W electric-pneumatic power system into a space-saving 75KG desktop chassis. It drops effortlessly into existing lean cell layouts without requiring heavy floor re-allocations.
Application Range
● New Energy Storage Packs & EV Infrastructure: Prepares robust grounding leads, busbar bridge lines, and high-current battery management jumpers requiring flawless metal-to-metal connection seals. (Highly targeted at renewable energy hubs in Germany, Spain, Poland, Mexico, and the USA).
● Chassis Enclosures & Electrical Control Cabinets: Speeds up the fabrication of internal terminal block connections and interlocking relay bridges for massive power distribution switchgears.
● Industrial Machinery Telemetry & Telecom Hubs: Provides low-resistance, vibration-proof terminal connections for heavy production equipment panels and communication backup grid setups.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).