Feature
● Simultaneous Double-End Tube Insertion: Eliminates the major bottleneck in panel shop manufacturing by fully automating synchronized numbering tube/sleeve insertion on both ends of the wire, immediately followed by dual-head stripping and terminal crimping.
● Mid-to-Heavy Industrial Wire Scale: Tailor-made to process rugged, multi-specification industrial control wiring profiles ranging from AWG 22 up to AWG 14.
● High-Volume Automated Output: Delivers a stable industrial throughput of 700 to 900 pieces/hour, achieving massive labor cost savings by replacing separate cutting, manual ferrule threading, and standalone crimping stations.
● Advanced Motion Control Card Architecture: Powered by a high-response motion control card (instead of standard PLCs) for micro-precision operations. Fully compatible with global standard horizontal feed and direct-feed (straight feed) OTP terminal molds.
● 4-Wheel Synchronous Wire Feeding: Built with an integrated four-wheel synchronous wire feeder that maintains constant, optimal line tension, preventing wire slippage, stretching, or marking tube deformation during high-speed feed cycles.
● 4-Point Industrial Sensor Array: Outfitted with an active monitoring matrix checking for low air pressure, wire missing, crimping abnormalities, and abnormal wire feeding to halt the line instantly if a marking tube or terminal misfeeds.
● Heavy-Duty 800KG Foundation: Anchored on a massive 800KG vibration-dampening chassis (L80×W180×H180 CM). Ready for global deployment with single-phase AC 200V-242V (50/60Hz, 10A) compatibility and a bilingual English/Chinese touch HMI.
Application Range
● Electrical Control Cabinets & Switchgears (Panel Building): Crucial for European and North American panel shops requiring strict dual-ended sequential alphanumeric wire marker tags (A1/A2 nodes) for PLC, relay, and circuit breaker blocks. (Highly targeted at manufacturing hubs in Germany, the USA, Poland, Mexico, and Japan).
● Railway Transit & Locomotive Harnesses: Prepares high-compliance signaling systems and train control networks where every single wire connection must carry permanent dual-ended sleeve identification.
● Aerospace & Military Electronics: High-precision parallel preparation of critical telemetry and power links requiring flawless, gas-tight crimps alongside full-sleeve isolation tracking codes.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).