Feature
● 5-in-1 Seamless Automation: Combines wire cutting, double-ended stripping, wire twisting, single-end vertical tinning, and single-end terminal crimping into one single continuous process. Eliminates labor bottlenecks and maximizes floor-space efficiency.
● Ultra-Precise 90° Vertical Tinning: Replicates the accuracy of precise manual dipping. The tinning depth and dipping duration are fully programmable via the PLC touchscreen, ensuring clean, uniform soldering without any stray copper strands.
● RoHS-Compliant Titanium Solder Pot: Built with a premium corrosion-resistant titanium alloy solder pot that withstands the high temperatures required for eco-friendly, lead-free soldering—fully compliant with EU and North American environmental regulations.
● Intelligent Quality & Safety Inspection: Equipped with an automated multi-sensor system that instantly detects a lack of wires, terminal feeding errors, or low air pressure, auto-pausing production to eliminate material waste.
● Smart Multi-Profile Memory: Features an intuitive English touchscreen control panel capable of saving up to 100 distinct production profiles for rapid changeovers between different wire lengths and specifications.
Application Range
This high-speed automated wire processing center is specifically engineered for massive-scale production lines across global manufacturing regions (such as North America, Europe, and Southeast Asia):
● Consumer Electronics & Appliances: Ideal for processing internal micro-wires, jumper cables, and multi-strand connectors used in white goods, TVs, and smart home appliances.
● LED Lighting Components: Perfect for fast, high-volume wire termination used in LED drivers, outdoor displays, and commercial lighting fixtures.
● Automotive Sensor & Cabin Wiring: Delivers the extreme precision and zero-defect compliance required for small-gauge automotive interior wiring, switches, and sensory harnesses (highly utilized by Tier 1/2 factories in Mexico and Eastern Europe).
● Industrial Electronics & PCBs: Prepares perfectly twisted and tinned wire ends ready for immediate automated wave soldering on printed circuit boards (PCBs).
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).