Feature
● Heavy-Gauge Parallel Crimping: Engineered explicitly for high-current applications, effortlessly processing and joint-crimping heavy industrial wire sizes from AWG 14 down to AWG 10.
● 4-Wheel Synchronous Feeding: Built with an integrated four-wheel synchronous wire feeder that maintains constant, optimal wire tension, eliminating slippage and jacket scuffing on heavy wire reels.
● OTP Universality & Precision Cutting: Universally compatible with both horizontal and direct-feed OTP terminal dies, featuring an automatic terminal strip cutter for flawless scrap management.
● Motion Control Card Architecture: Driven by an advanced dedicated motion control card rather than standard PLCs, delivering micro-resolution blade adjustments down to 0.01mm with a maximum cutting depth of 5.50mm.
● Industrial Fail-Safe Detection Array: Features a 4-point active sensing matrix checking for low air pressure, presence of wires, abnormal crimping force, and incorrect wire entry to guarantee zero-defect yields.
● Bilingual Smart HMI Touchscreen: Supports swift on-the-fly digital parameter adjustments for cutting length (50-99999mm), stripping lengths (front: 0.5-8.0mm, back: 0.1-10.0mm), and crimp positions in both English and Chinese.
Application Range
● EV Charging Infrastructure & Photovoltaic Inverters: High-speed parallel termination of AWG 12/10 heavy power lines used in electric vehicle charging stations, solar combiners, and battery storage modules (Highly targeted at manufacturing regions in the USA, Germany, Mexico, and India).
● High-Power Home Appliances (HVAC): Mass production of heavy-duty jumper wires and dual-line relay nodes for commercial air conditioners, water heaters, and industrial laundry units.
● Power Distribution Cabinets: Prepares heavy-gauge terminal jumps for electrical switchgears and control panels requiring secure, dual-line gas-tight crimps.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).