Feature
● Innovative 3-Wire Joint Integration: Fully automates complex wire routing by combining 3 distinct wires into a single terminal crimp (joint crimping) on one end, while delivering synchronized stripping, twisting, and solder tinning for the remaining 3 loose ends.
● Broad Gauge Fine-Wire Calibration: Universally processes precision and mid-gauge electronics wiring profiles ranging from AWG 30 up to AWG 16, offering a programmable processing length from 51mm up to 99999mm.
● Advanced Motion Control Card Architecture: Powered by a high-response dedicated motion control card (instead of standard PLCs) that controls standard horizontal and direct-feed OTP terminal molds while driving micro-adjustments down to 0.01mm resolution (5.50mm maximum cutting depth).
● 4-Wheel Synchronous Wire Feeding: Features an integrated four-wheel synchronous wire feeder that maintains constant, optimized line tension, entirely preventing wire slippage, stretching, or outer jacket scuffing during multi-wire synchronization.
● Steady High-Yield Output: Achieves an industrial production speed of approximately 1200 sets/hour (for 50-100mm standard lengths), and stabilizes at 1000 sets/hour even when processing ultra-fine, ultra-soft specialty wiring.
● Industrial Fail-Safe Detection Matrix: Outfitted with 4 active sensory checkpoints monitoring low air pressure, presence/absence of wire feed, abnormal terminal pressing, and incoming line abnormalities to protect expensive batch runs.
● Rigid Heavy-Duty Build: Engineered on a massive 600KG vibration-absorbing framework (1400×800×1800mm). Comes factory-ready for international deployment with a single-phase AC200V-242V (50/60Hz, 10A) power array and English/Chinese bilingual touchscreen HMI.
Application Range
● Automotive Sub-Harnesses & Sensor Hubs: Mass production of common-ground sensor clusters, multi-point dashboard distributions, and ECU jumper nodes where multiple lines converge into a single localized connection port. (Highly targeted at manufacturing regions in Mexico, Germany, Japan, Poland, and Vietnam).
● Industrial Automation Panels & PLC Loops: Streamlines internal wiring for heavy-duty industrial switchgears, CNC machines, and relays requiring 3-wire bridging to single terminals.
● Consumer Electronics & Power Supply Units (PSUs): High-volume preparation of multi-circuit transformer outputs, power rail distribution lines, and gaming PC power jumpers.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).