Feature
● Advanced Multi-Wire Splicing Architecture: Fully automates the complex multi-line joint process, supporting programmable configurations including 1-to-2, 1-to-3, 1-to-4, 1-to-5, and up to 1-to-6 multi-wire combinations with synchronized terminal crimping and heat shrink sleeve application.
● Massive Labor-Saving Output: Reaches an industrial production speed of approximately 500 sets/hour (for standard wire lengths between 70-150mm), replacing multiple manual splicing, taping, and heat-gun stations.
● Mid-Gauge Calibration Safety: Engineered specifically to process wires ranging from #22 to #16 AWG, ensuring consistent stripping depths on both the front end (0.5~8.0mm) and rear end (0.1~11.0mm).
● 0.01mm Resolution Cut Depth: Provides a maximum blade adjustment depth of 5.50mm with an ultra-precise digital increments resolution of 0.01mm, cleanly scoring the jacket without stripping deflection or conductor strand failure.
● Industrial 4.0 Error Detection Array: Features active real-time safety monitoring devices covering low air pressure, presence/absence of wire feed, abnormal wire clamping, and abnormal multi-wire insertion faults to ensure 100% compliant automotive-grade joints.
Application Range
● Automotive Splice Splices & Ground Nodes: Mass production of Y-splices, multi-wire grounding junctions, and main-to-sub harness transitions that require complete environmental sealing via heat shrink linings. (Highly targeted at automotive tier-1 manufacturing hubs in Mexico, Germany, Poland, Morocco, and Vietnam).
● Industrial Machinery Sub-Bundles: Prepares centralized multi-point signal and power distribution branches found in industrial control panels, robotics, and heavy machinery cabins.
● White Goods Distribution Hubs: High-volume preparation of appliance wiring nodes where multiple power distribution loops converge into single-terminal relays.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).