Feature
·Integrated Crimp Force Monitoring (CFM) for Zero-Defect Production
The built-in CFM system analyzes the force-displacement curve of every single cycle in real-time. It instantly detects processing anomalies—such as missing strands, insulation in the crimp, or terminal deformities—and triggers an automated alarm to prevent defective parts from reaching the next stage.
·Precision Servo Control with 1μm Optical Encoder
Powered by a high-performance servo motor and a precision ball screw assembly, the machine achieves a crimping repeatability of ±0.03mm. The integrated 1μm optical encoder provides absolute position feedback, allowing for micron-level adjustment of the crimp height via the digital touchscreen.
·Intelligent Recipe Management & Industry 4.0 Ready
The system supports extensive Database/Recipe storage, allowing operators to switch between different terminal part numbers (P/N) in seconds with automatic height adjustment. It features an open interface for barcode scanner integration and MES/ERP connectivity, enabling full production traceability.
·Unmatched Versatility for High-Voltage Applications
Designed to handle the toughest challenges in high-voltage wire processing, the EW-5390+C supports a wide range of cross-sections from 2.5mm² to 300mm². Its universal die-clamping system is compatible with various heavy-duty applicators, including hexagon, B-shape, and customized crimp geometries.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).