Feature
● Complete Dual-Side Automation: Combines automated wire measurement, precise cutting (50–9999 mm), dual-end stripping (1–15 mm), and ultrasonic welding in one continuous cycle.
● Solid-State Ultrasonic Bonding (3000W / 20 kHz): Uses high-frequency vibrational energy to friction-weld copper wire strands at the molecular level without melting or burning insulation.
● Automatic Frequency Tracking: Digital generator dynamically locks onto changing horn resonance frequencies during continuous operation, eliminating manual mechanical tuning and preventing generator overload.
● Zero Electrical Resistance & High Strength: Creates direct copper-to-copper diffusion joints with zero contact resistance, zero oxidation, and exceptional pull-off force.
● Clean, Consumable-Free Operation: Requires no solder, flux, crimp sleeves, or shielding gas—operating completely free of sparks, smoke, or chemical emissions.
● Precision Linear Motion & Power Stabilization: Driven by high-precision linear guides and a voltage-stabilized power module to ensure repeatable weld compression and height consistency under factory voltage fluctuations.
Application Range
● Automotive Harness Splicing: High-reliability splice bonding for engine control unit (ECU) leads, airbag wiring, sensor lines, and lighting control harnesses.
● New Energy & EV Battery Systems: Zero-resistance grounding and connection leads for electric vehicle power electronics and battery management systems (BMS).
● Industrial Appliance Cabling: Precision wire-to-wire welding for HVAC compressors, washing machine motor leads, and industrial control cabinets.
● Telecommunications & Solar Cabling: High-durability wire splicing for outdoor solar junction boxes and power supply modules requiring long-term anti-oxidation performance.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).