Feature
● Automatic Frequency Tracking
The system continuously adjusts ultrasonic frequency during operation, helping maintain stable energy output and consistent welding quality as material conditions change.
● Three Intelligent Welding Modes
Time Mode, Energy Mode, and Power Mode allow operators to optimize welding parameters for different wire harnesses, terminals, and copper conductor applications.
● Rigid Square-Column Structure
The heavy-duty square-column frame minimizes head rotation and rear tilting, improving welding accuracy and long-term mechanical stability.
● Welding Data Recording
Built-in data recording supports production traceability, quality management, and process verification for industrial manufacturing environments.
● User-Friendly Digital Operation
A bilingual Chinese/English interface simplifies parameter adjustment, operator training, and production setup.
Application Range
The EW-6100 is designed for manufacturers requiring high-consistency ultrasonic welding with automatic frequency adjustment and digital process control.
● Automotive Wire Harness Manufacturing: Suitable for welding copper wire bundles, battery connections, and automotive electrical harnesses requiring stable ultrasonic weld quality.
● New Energy Cable Processing: Ideal for EV battery cables, energy storage systems, and high-current copper conductor welding applications.
● Industrial Electrical Equipment: Supports welding of copper terminals, conductive connectors, and electrical assemblies used in industrial automation equipment.
● Copper Conductor Welding: Processes stranded copper wires and multi-core conductors where low-resistance, high-strength welded joints are required.
● OEM Wire Harness Production: Built-in welding data recording and automatic frequency tracking help improve quality traceability and production consistency in high-volume manufacturing.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).