Feature
● High-Speed Automated Output (Up to 11,000 pcs/h): Synchronizes wire feeding, cutting, dual-end stripping, seal loading, crimping, and housing insertion into one continuous cycle.
● Insert Seal First, Strip Second Technology: Threads the waterproof seal onto intact insulation before stripping, preventing stray copper wire strands and conductor damage.
● 0.01 mm High-Precision Servo Motor Crimping: Electric servo press replaces mechanical clutches, delivering 0.01 mm stroke accuracy, quiet operation, and repeatable crimp heights.
● Integrated Cast Iron Machine Frame: Heavy-duty cast iron body absorbs vibration during high-speed operation, guaranteeing multi-shift stability.
● Dual Wire & Dual Seal Insertion Capability: Supports double seal insertion for dual-wire setups, synchronizing seal threading, stripping, and crimping in 3 steps.
● Smart Inspection & MES Network Integration: Compatible with CFM crimp force monitors, CCD camera vision systems, visual housing depth check, and MES smart factory sync.
Application Range
● Automotive Wire Harness Production: Automated processing for engine looms, ECU signals, door wiring, and sensor leads requiring waterproof seals.
● New Energy & EV Power Systems: Weather-sealed wire harness manufacturing for charging ports, battery control modules, and outdoor power systems.
● Industrial & Outdoor Equipment Wiring: Precision crimping and sealing for marine equipment, agricultural machinery, and industrial control cabinets.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).