Feature
● Complete 2-Core Cable Processing
Automatically performs cutting, jacket stripping, core stripping, wire sequence identification, single-end crimping, terminal insertion, and tinning in one cycle.
● Automatic Wire Sequence Identification
Built-in wire sequence recognition helps ensure correct conductor positioning before processing.
● 90° Terminal Positioning
Supports 90-degree terminal orientation for efficient downstream connector housing assembly.
● Standard CFM & CCD Inspection
Integrated Crimp Force Monitoring (CFM) and CCD vision inspection improve crimp consistency and production quality.
● Independent Wire Separation
Automatically separates conductors without requiring dedicated separation tooling.
● Damage-Free Cable Feeding
Adjustable wire clamps securely feed soft sheathed cables while protecting inner insulation.
● Servo-Driven Precision
Servo motors with screw-drive transmission provide stable, high-accuracy processing.
● Smart HMI Control
Digital parameter storage and touchscreen operation enable quick product changeovers and simple operation.
● Production Line Expansion
Optional safety guarding, conveyor collection systems, and MES integration support automated wire harness production.
Application Range
The EW-9975 is designed for manufacturers requiring fully automated processing of 2-core sheathed cables with integrated crimping, terminal insertion, and tinning.
● Automotive Wire Harness Manufacturing: Produces two-core harnesses for lighting systems, sensors, switches, and auxiliary electrical assemblies.
● Home Appliance Wiring Production: Processes internal wiring for washing machines, refrigerators, air conditioners, and other household appliances.
● Industrial Equipment Manufacturing: Prepares control cables for automation equipment, machinery, and electrical devices.
● Electrical Cabinet Assembly: Suitable for low-voltage control wiring requiring accurate crimping and insulated conductor protection.
● OEM Cable Assembly: Supports high-volume production of customized two-core cable assemblies with integrated quality inspection.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).