Feature
● Dual Power Output Options (10,000A / 20,000A): Available in 10,000A (EW-6060) for delicate electronic leads and 20,000A (EW-6060-1) for heavy-duty battery pack tab welding and industrial power leads.
● High-Frequency Inverter Technology (600 Hz / 800 Hz / 1 kHz): Rapid millisecond energy transfer drastically shrinks the heat-affected zone (HAZ), preventing thermal damage to underlying substrates, reducing spatter, and preventing surface oxidation.
● Triple Precision Control Modes: Supports constant current, constant voltage, and constant power feedback modes to automatically compensate for workpiece thickness variations and maintain 100% weld consistency across 31 stored programs.
● Contactless Safety Light Curtain Protection: Infrared light curtain creates an active virtual barrier around the hazardous electrode zone, halting operation instantly if breached while maintaining clear process visibility.
● Dedicated Liquid Water Chiller (20,000A EW-6060-1 Model): Advanced liquid cooling system dissipates heat efficiently during high-current continuous production runs, extending component life and maintaining thermal stability.
Application Range
● Lithium Battery Pack Manufacturing: Precision cylindrical battery bottom welding and nickel tab-to-pole welding for EV battery modules and energy storage systems.
● Automotive Wiring & Sensors: Clean wire-to-terminal joining, enameled wire welding, and sensor connections for automotive harnesses requiring waterproof sheaths.
● Electronic Component Assembly: High-repeatability spot welding for tantalum capacitors, halogen lamp pins, and delicate lead-frame assemblies.
● Precision Hardware & Thin Metals: High-strength resistance welding for nickel-plated copper components, motor coils, and thin metal sheets.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).