Feature
● Contactless Safety Light Curtain Protection: Projects an invisible infrared safety perimeter around the active crimping zone, halting machine motion instantly upon detection to protect personnel without physical guards.
● One-Stop Fully Automated Processing: Executes stripping, conductor twisting, bowl-fed terminal positioning, and four-point crimping in a single cycle triggered automatically by wire insertion or foot pedal.
● 1.5T Servo Crimping with Micro-Adjustment: Servo-driven crimping mechanism delivers 1.5 tons of force with fine-tunable crimp height, guaranteeing consistent gas-tight terminations.
● Vibratory Bowl Feeding System: Automatically sorts and delivers loose ferrules and O-shaped bare terminals, featuring quick-change tooling for various terminal profiles.
● 7-Inch HMI & Intelligent Sensors: Multi-point sensor array detects wire presence, terminal feeding, and system pressure, issuing real-time diagnostic alerts on the digital touchscreen to prevent defective crimps.
Application Range
● Control Cabinet & Switchgear Wiring: High-efficiency stripping and ferrule termination for PLC panels, relay modules, and DIN rail terminal blocks.
● Industrial Equipment Harnesses: Automated processing of flexible BVR and RV copper cables for motor drives and machinery controls.
● Appliance & Power Distribution: Four-point bare terminal crimping for power leads, HVAC modules, and heavy-duty electrical connections.
● Automotive & Transportation Cabling: High-repeatability terminal crimping for vehicle auxiliary circuits and power distribution boxes.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).