Feature
● 6000W High-Power Ultrasonic Output: 6 kW solid-state acoustic power ensures deep, uniform metallurgical bonding across heavy-duty copper wire strands up to 50 mm².
● 20 kHz Intelligent Auto-Tracking Generator: Automatically tracks and tunes operating frequency in real time to maintain optimum acoustic resonance and process stability.
● Wide Wire Splicing Range (2–50 mm²): Flexible welding horn geometry processes diverse cable cross-sections, from 2 mm² signal bundles to 50 mm² high-voltage power strands.
● Real-Time Parameter & Quality Monitoring: Continuously tracks and logs key welding metrics (energy, power, time, and weld displacement) to ensure zero-defect process control.
● One-Touch Preset Recipe Management: Allows operators to quickly recall saved parameter profiles directly from the digital touchscreen for fast, mistake-proof job changeovers.
● Floor-Standing Heavy-Duty Stability: Rigid 128 kg structural frame minimizes machine vibration and horn deflection, maintaining precise acoustic alignment during continuous production.
Application Range
● EV & Automotive High-Voltage Harnesses: Ultrasonic splicing of electric vehicle battery cables, charging port leads, and power distribution harness junctions.
● Energy Storage & Photovoltaic Systems: High-conductivity splicing for battery pack interconnects, solar inverter cabling, and power storage assemblies.
● Industrial Power Distribution: Splicing heavy-gauge stranded copper wires in control cabinets, switchgear equipment, and motor power lines.
● Grounding & Power Node Junctions: Direct copper strand-to-strand welding that replaces traditional brass crimp ferrules and soldered splices.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).