Feature
● 4000W High-Power Ultrasonic Welding
The EW-6230 provides a maximum output power of 4000W, delivering the power required for ultrasonic welding of copper and aluminum wire harnesses across its specified welding range.
● Copper & Aluminum Wire Welding
The machine supports 1–25mm² copper wire and 1–35mm² aluminum wire. This dual-material capability makes the EW-6230 suitable for different cable and wire harness connection applications.
● Fast 0.5–2 Second Welding Cycle
The welding time can be adjusted from 0.5 to 2 seconds, allowing operators to configure the welding process according to the wire material and required welding area.
● MCU Control with Bilingual Interface
The EW-6230 uses an MCU control system and supports Chinese and English language selection. The control interface allows operators to configure and monitor the welding process more conveniently.
● Pedal-Activated Semi-Automatic Operation
The pedal start function enables convenient operator-controlled welding cycles. Combined with the compact integrated design, it provides a practical solution for semi-automatic wire harness production.
Application Range
The EW-6230 is suitable for industrial applications requiring ultrasonic joining of copper or aluminum wires and cable harnesses.
● Automotive Wire Harness Manufacturing: Suitable for wire harness production where copper or aluminum wire connections require consistent ultrasonic welding.
● New Energy & Electric Vehicle Wiring: Applicable to cable and harness assemblies using larger cross-section copper or aluminum conductors.
● Electrical Equipment Manufacturing: Suitable for electrical wiring and conductor joining applications requiring reliable wire connections.
● Cable Harness Assembly: Designed for manufacturers processing copper and aluminum wire harnesses in semi-automatic production environments.
● Industrial Electrical Systems: Applicable to wire connection processes used in industrial equipment and electrical assemblies.
● Household Appliances: Suitable for internal wiring and electrical connection applications in appliance manufacturing.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).