Feature
● Software-Controlled Industrial Operation (+S Version)
The +S version integrates industrial control software with servo-driven operation, enabling flexible parameter management, stable machine control, and easier production adjustment for different terminal specifications.
● Real-Time CFM Quality Monitoring
The integrated Crimp Force Monitoring (CFM) system continuously monitors every crimping cycle, helping detect abnormal crimps and improve production consistency.
● Direct-Drive Servo Energy Saving
The precision servo motor only operates during the crimping stroke, reducing idle power consumption while providing quieter operation than traditional flywheel presses.
● 0.03mm Shut Height Adjustment
The machine supports 0.03mm fine adjustment, allowing operators to precisely set crimp height for different terminals and wire specifications.
● Universal Applicator Compatibility
Compatible with OTP side-feed, rear-feed, and European-style applicators, enabling faster tooling changes and greater production flexibility.
Application Range
The EW-5240-2T+S is designed for manufacturers requiring high-precision terminal crimping with software-controlled operation and real-time quality monitoring.
• Industrial Control Cabinet Wiring: Precision crimping for electrical control cabinets and industrial automation systems.
• Wire Harness Manufacturing: Consistent terminal crimping for automotive, industrial, and electrical wire harness production.
• Electrical Equipment Assembly: Reliable crimping for electrical equipment and control panel wiring.
• Multi-Terminal Production Lines: Compatible with OTP and European-style applicators for fast tooling changes across different terminal types.
• Quality-Critical Manufacturing: Real-time CFM monitoring helps maintain stable crimp quality in production environments with strict quality requirements.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).