Feature
● Automatic Single-End Waterproof Seal Processing
The EW-9340 automatically inserts waterproof seals on one wire end while producing a standard terminal on the opposite end, making it ideal for automotive and industrial wire harnesses requiring asymmetric connector protection.
● Software-Selectable Sealing Mode
Operators can enable or disable the seal insertion function directly through the control program, allowing one machine to produce both sealed and unsealed harnesses without tooling changes.
● High-Speed Automated Production
With a production capacity of up to 2,800 pieces per hour (wire length ≤300mm), the machine supports efficient high-volume wire harness manufacturing.
● Multi-Applicator Compatibility
The machine works with side-feed, straight-feed, and flag-type applicator dies, providing flexibility for different terminal specifications.
● Intelligent Quality Monitoring
Built-in self-test functions monitor wire presence, wire tangles, terminal crimping, paper strip feeding, air pressure, and waterproof seal presence, helping reduce production defects and improve consistency.
Application Range
The EW-9340 is designed for manufacturers producing wire harnesses that require automatic waterproof seal insertion and high-speed terminal crimping.
● Automotive Wire Harness Manufacturing: Produces sealed and unsealed wire harnesses for engine compartments, body wiring, and exterior electrical systems.
● Industrial Equipment Wiring: Suitable for cables requiring environmental protection on exposed connector ends while keeping internal connections unsealed.
● New Energy Vehicle Wiring: Processes battery management, charging, and power distribution harnesses requiring waterproof terminal protection.
● Electrical Connector Assembly: Supports high-volume production of sealed terminals using multiple applicator types.
● OEM & Tier-1 Harness Production: Enables flexible production by switching between sealed and standard crimping modes through software settings.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).