Feature
● Low Heat Input & Precise Thermal Control
Concentrates thermal energy strictly within localized welding zones, preventing copper oxidation, heat distortion, and insulation scorching on fine enameled wires.
● 24/7 Uninterrupted Pneumatic Operation
Industrial-grade pneumatic foot-pedal semi-automatic mechanism built for continuous, multi-shift high-volume assembly lines.
● Multi-Metal & Dissimilar Metal Compatibility
Joins identical and dissimilar metals in a single pass—including copper wires, copper strips, nickel-plated copper, brass, tinned wires, copper terminals, and battery tabs.
● Independent Parameter Fine-Tuning
Features independent digital control over welding pressure, current, and pulse duration to ensure stable, high-tensile spot welds with zero over-welding.
● Plug-In Ceramic Core & Auto Tin Return
Quick-change plug-in ceramic heating core eliminates complex wire disassembly during maintenance, while the automatic tin return system drastically reduces material waste.
Application Range
● Lithium Battery Pack Manufacturing: Precision spot welding of conductive nickel tabs (< 0.2 mm) onto battery steel cases (< 0.3 mm) and pack busbar interconnects.
● Fine Enameled Wire & Coil Termination: Low-temperature welding for fine enameled wires, micro inductors, and transformer leads without pre-stripping insulation or burning sleeves.
● Miniature Wire Harnesses & Electronics: Secure termination for automotive sensor leads, medical device wiring, and fine electronic component pins.
● Dissimilar Metal Interconnects: High-strength joint creation between copper terminals, brass tabs, tinned conductors, and nickel-plated plates.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).